optrel IsoFit headgear




optrel  IsoFit®


The revolutionary headgear for maximum individual comfort


Combinable with all optrel helmets

The new optrel IsoFit® headgear.

Just fits perfectly.


Personalized Perfection

Wearing comfort has a positive impact on health and performance of every single worker. That’s something optrel customers know for years. The headgear is the central connector between a man and his helmet. That’s why the headgear plays the central role in matters of comfort and ergonomics.

Now the optrel engineers have set a new benchmark with the all new IsoFit® headgear. It’s the only product worldwide which is adjustable in width, length and height to any form of head - 3-dimensional. That’s why we consider it the perfect fit.

What seemed to be impossible is solved by a genius construction, which for the first time at all uses a liner fit system. This connects a two-layer construction with two stabilizers on forehead and backhead.

The inner layer and the stabilizers are equipped with extremely comforable tricot textile pads. With any turn of the micro-adjustable rotary wheel the inner layer as well as the stabilizers snuggle to the head of the user.

The outer layer at the same time stays absolutely stable and provides perfect positioning even in extreme working positions, what was an unsolved problem with any ergonomic headgear until today.

A never-before seen wearing comfort is the result.

Wide surface, replaceable comfort pads

For padding the optrel IsoFit® headgear on the inside is equipped with a comfort pad made from soft tricot textile. This pad increases wearing comfort again by levels. It can easily be cleaned or exchanged with a new one. 

Combinable with every optrel helmet.

And fitting any headsize from S to XL.

It’s adjusted in a few seconds and individually fitted to every headsize from S to XL. By the way it can also be unmounted, be cleaned with soap and warm water and
remounted in only a couple of seconds.

The new optrel IsoFit® headgear is combinable with all optrel welding and grinding helmets.



optrel IsoFit® headgear with black knobs


optrel IsoFit® headgear with green knobs


optrel IsoFit® headgear with grey knobs



optrel IsoFit® Replacement pads (5 sets, each with 4 parts)


Forehead welding tape for IsoFit® (set of 2)


Forehead welding band long for IsoFit® helix with industrial safety helmet (set of 2)


optrel IsoFit® headgear product brochureoptrel IsoFit® Quick Start Guide